Category Archives: Materials

DIY 3D printer

I was researching parts to build a stepper controlled coil winder and came across an interesting listing on eBay:

StepStick Stepper motor driver A4988 A4983 3D Printer driver module Reprap Prus

StepStick Stepper motor driver A4988 A4983 3D Printer driver module Reprap Prus
A little more research and I came across the site for a DIY 3D printer.  Don’t know if it will work or how well it will work.  From the photograph, it certainly looks good.  But then again I have also seen photos of aliens on the internet and videos of politicians promising things would be different.

RepRap


The video looks great. Especially the part about being able to print electrically conductive material. I’m a sucker: The dispersion of this technology represents change I can believe in.  Especially if it can be scaled up and use materials which have or have not yet been invented.

Glass Beads

Hollow and solid glass microspheres and beads have been used in consumer and industrial products for decades.

My first purchases of glass spheres  was from Golden West Manufacturing during the mid-1980s.  In those days something called “Thomas Register” was the Google go-to for manufacturing research.  It was also where I looked for an inert material to use as an extender-filler in silicon mold making.  I later used glass beads when manufacturing luminous jewelry.   Goldenwest still sells glass beads:
Screen Shot 2013-10-31 at 9.51.18 AM HG3000 FILLER  HEAVY SOLID GLASS MICROSPHERES  PURPOSE: For use as a very high quality filler for R1 FAST CAST®  to strengthen the finished casting, increase the density, minimize shrinkage (less than 1/32" in 12", 50/50 volume blend), create a glass smooth cell structure and make unlimited thickness in one pour without cracking with FAST CAST® 709. The HG3000 FILLER is manufactured under rigid QC methods and has such a low moisture content that it will not cause resin problems as do other similar fillers. Again, this is where good quality control saves through less rejects. We have tested many brands and types of fillers and we only accept the best. USES: Blended 50/50 by volume with our #709 resin to make our Machineable Plastic R1/HG3000 composite tools, patterns, reference fixtures, vacuum forming and plug assist tools and industrial castings. 1 Quart Container, 1 Gallon Container, 5 Gallon Pail, Bulk ContainerDuring a 1994 studio visit with Dennis Oppenheim I suggested that he use glass beads as an additive to polyester castings for his Rabbit Factory series.

Clicking on the Goldenwest images above or those below will open links to purchasing glass beads.

Solid Glass Beads

“Properties of polymers are often modified by quasi-spherical mineral fillers such as calcium carbonate or by highly anisotropic glass fibres for an efficient reinforcement or by foaming to reduce their density. Solid or hollow glass beads partly combine the advantages and also the drawbacks of those techniques allowing to modify mechanical, optical and thermal properties, density and cost of nearly all the polymers. Their adhesion to the polymer matrix can be optimized by sizing with coupling agents. Moreover, glass beads have unique optical properties and can be modified by surface treatments to obtain electrical conductivity. Consequently their application field covers a broad domain comprising polymer enhancement or lightening with hollow glass beads having a low density, syntactic foams used for buoyancy, reflective products for signs and marking, electrical conductivity for metal coated glass beads used in electronics. Solid glass beads have a density of 2.5 g/cc, a high crush strength and a Moh hardness of approximately 6.” SpecialChem, 2006

Microperl